http://english.cas.cn/newsroom/research-news/202604/t20260423_1157877.shtml
https://doi.org/10.1016/j.tibtech.2026.03.017
A team led by the CAS Qingdao Institute of Bioenergy and Bioprocess Technology (QIBEBT) has developed a new “process ramanomics” platform. This technology enables real-time, data-driven control of biomanufacturing.
The researchers validated their approach in polyhydroxyalkanoate (PHA) fermentation, a key route for biodegradable polyesters used in packaging and medical materials. Powered by machine learning, the platform achieved 99.75% accuracy in distinguishing PHB-producing cells from P34HB-producing ones, and quantified total PHA content and monomer composition at the single-cell level with a median absolute deviation below 3.8%, comparable to traditional gas chromatography.
In a pivotal 5,000-liter industrial fermenter trial, traditional offline testing pointed to harvesting at 28 hours when PHA content registered 66.32%. Process ramanomics, however, revealed a compositional shift invisible to conventional methods: the 4HB monomer ratio was 8.67% at 26 hours (within specification) but climbed to 11.28% by 28 hours, exceeding the compliance limit, demonstrating that earlier termination could safeguard product quality.
The platform’s single-cell resolution also showed that the content of intracellular PHA can vary by more than threefold among individual cells. At 26 hours, population heterogeneity was lowest, with 91.54% of cells producing at high levels and a 4HB composition that was within specification. This confirmed that 26 hours was the optimal harvest window.
The scientists further showed that process ramanomics can be applied to different chassis organisms and products. For example, it can be used for protein synthesis in yeast and lipid synthesis in Rhodococcus. This suggests that process ramanomics could serve as a general-purpose analytics engine for next-generation intelligent bioreactors.
















